New Catalog

Here at Bricking Solutions, we welcome you to take a look at our latest catalog.

 The latest version features all our different models of bricking machines and important specifications. There are also some products you may not be familiar with. Have a look!

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Please contact us for more information on any of our products +1-360-794-1277 Email

Our NEW Universal Safety Inspection Cage

Introducing the NEW Universal Safety Inspection Cage. Here at Bricking Solutions, we took our 16 years experience of engineering and manufacturing Safety Inspection Cages and incorporated the latest safety and design concepts to create a Safety Inspection Cage that is still the safest in the industry, but only weighs 64 kg!

In these years that we have been engineering and manufacturing Safety Inspection Cages, we have built over 180 cages and tunnel systems to customers all over the globe.

Suitable for kiln sizes ranging from 4M up to 6M

Modular construction for maximum versatility

Bolt and Pin connections for quick assembly

 

Impact Rating 114 kg (250 lb) from over 2438mm

Heavy duty nylon safety netting to protect workers from the smallest to the largest size of falling debris.

Components 6061-T6 Aluminum

CE, OSHA and AWS D1.2 Compliant

Total Weight 64 kg (140 lb)

Flip up handles for carrying

Assembles / Disassembles in 20 minutes

Pointed leg tips for secure stability into refractory

Please contact Bricking Solutions for your quote today! +1-360-794-1277 email

Not only the safest but also the smartest

Successful cement operations are more about finding new, efficient ways of doing the work in order to increase profits and outsmart the competition.

That’s why you see a growing number of Brokk machines and Bricking
Solutions equipment in cement kilns around the world – the intelligent
demolition powerhouse that offers strength and flexibility combined with the safest, most efficient installation products is a sure way to minimize plant shut down time and maximize workplace ergonomics in a unique, safe way.

Whether you need more power or precision for demolishing a cement kiln with remote-controlled Brokk machines, or the custom installation equipment of Bricking Solutions, both will get the hard job done. With our long list of versatile products, Brokk demolition machines and Bricking Solutions refractory installation equipment are the smartest maintenance solution in both horizontal and vertical vessels.

Brokk and Bricking Solutions make up your complete Circle of Refractory Maintenance

Is Your Brick Lining Machine The Safest In The Industry

Safety has been our focus here at Bricking Solutions since we started building Brick Lining Machines in 1967. For over 50 Years, Bricking Solutions has been designing and building the industry's SAFEST brick lining machines. 

Important Questions to Ask

How do you know if your machine is safest in the industry?

Bricking Solutions machines are designed, engineered and manufactured  to meet ANSI, OSHA, CSA, CE standards, and are AWS D1.2 Compliant.





Do you know what materials your brick lining machine are made from?

All of the structural components of Bricking Solutions' bricking machines are stamped and certified 6061-T6  aluminum. The same grade that airplane manufacturers use. Bricking Solutions machines are manufactured with 100% aluminum components for lighter overall weight and safer handling.



What is the maximum load capacity of your machine?

Bricking Solutions standard load capacity is 4,000 kg and as high as 6,000 kg with a 5.2M deck length. Industry standard load capacity is only 2,700 kg with a standard 4.3M deck length.


Has the brick lining machine been tested?

Not only does our bricking machines undergo stress analysis tests but we also conduct real live load capacity testing.


Does the bricking lining machine have considerations for working safety?

Our work platform is an Aluminum non-slip surface for sure footing and less build up. Up and down kiln fall guards are standard as well.


Is safety a consideration in the arch structure?

Bricking Solutions' machines comes standard with a Safety Check Valve which will prevent cylinders from falling if there is a sudden loss of plant air to the arch. Being made of aluminum, and properly engineered, each lightweight arch panel is designed for ease of handling which translates to safer, stable, and more ergonomic assembly.


Does your machine assemble safely?

Bricking Solutions' 5M machines only weighs approximately 1,300 kg. Symmetrical part design with pin connections not only makes this machine the safest to assemble but also the fastest.


Does your brick lining machine manufacturer have experience?

Here at Bricking Solutions, we have sold over 1000 bricking machines world wide to the top cement producers in the industry. Many are repeat customer, because they know Bricking Solutions is the best.




For more information, please visit our website brickingsolutions.com or contact us at +1-360-794-1277 EMAIL

Access is the First consideration in Kiln Maintenance

Each burn floor is unique and every configuration is different. Here at Bricking Solutions, we understand that and have built 200 Custom Kiln Access Ramps to plants all over the world. 

The Kiln Access Ramp gets personnel and equipment in and out of the kiln safely. The kiln is an island without access to it. Each ramp is custom designed by certified professional engineer, made of high grade 6061-T6 Aluminum, as strong as steel but half of the weight.

 

Custom designed to a specific burn floor and kiln

Can Be designed around different obstructions such as; burner tubes, columns, pits, etc

  

Multiple lead up access points when requested

 

Final dimensional drawings will be submitted for customer approval

  

Our Kiln Access Ramps are designed and tested internally to provide an optimal solutions for access, weight, and safety

  

Our Kiln Access Ramps are load tested to support 6,800 kg (15,000 lb) load capacity

  

Removable Fall Guards are angled for better visibility for vehicle operations

 

Aluminum construction is as strong as steel but 1/3 the weight and allows for quick and easy installation

 

Lifting lugs and modular pieces makes installation time 3-4 hours approximately

 

Bridge Feet ensures direct and stable contact with the kiln shell on brick

 

 

 

 

 

 

 

 

Contact us for a quote today!

info@brickingsolutions.com

+360-794-1277

Small Size, Big Solution

Do you have a kiln 4M (13') or smaller? Bricking Solutions has the right size bricking machine for your kilns from 4M all the way down to 1.5M. 

Our newest addition to our Bricking Machine line is our Ez Flexx50 Small. This bricking machine is similar to our full size models but smaller. The machine is designed for kilns with 3M - 4M (9.8' - 13.1') shell diameters. The flexible arch allows for easy adjustment inside the kiln for
either minor kiln distortion, or to accommodate conical sections or ovality.

 STANDARD SAFETY FEATURES

• Structural Components 6061-T6 Aluminum

•  Load Capacity 2,722kg (6,000 lb)

• 3.65M (12’) Work Platform Length

• Safety Check Valve

• Perf-O-Grip Planking

• Safety Fall Guards

• CE, OSHA and AWS D1.2 Compliant

• Dual Braking System on Arch Trolley

The Econ-O-Ring (ECOR) is an adjustable, economically priced, medium duty machine designed to service kilns with 2.8M - 3.7M (9.2 - 12 ft) shell diameters. The ECOR is a double arched adjustable bricking machine with a unique adjustable frame system and multiple hinged arch sections.

 STANDARD SAFETY FEATURES
• Structural Components 6061-T6 Aluminum

• Load Capacity 771 kg (1,700 lb)

• Net Weight 300 kg (660 lb)

• Safety Check Valve

• CE, OSHA and AWS D1.2 Compliant

Our smallest machine is our Mini Econ-O-Ring (MECOR) that is adjustable from 47” (1.2M) to 98” (2.5M). Mini Econ-O-Ring can be used in burning chambers for paper mill drying kiln, tertiary return duct in a cement plant, satellite cooler tubes on a cement rotary kiln, and small vessel, kilns and furnaces.

 STANDARD SAFETY FEATURES
• Structural Components 6061-T6 Aluminum

• Small enough to ship UPS, FedEx, DHL

• Arch Stabilizer Post & Jacking System to adjust arch to the proper distance from the kiln shell

• Safety Check Valve

• CE, OSHA and AWS D1.2 Compliant

For more information or to receive a quotation today, please call or email us at +1-360-794-1277 info@brickingsolutions.com


For more information, download our brochures on our website: www.brickingsolutions.com

Evaluations – Keeping Your Equipment Outage Ready

          It’s there, in the shadow of your kiln, waiting to be called upon to perform its one task – helping you quickly and safely reline your kiln. But, your Bricking Machine has been worked hard over the years and is a little beat up. 

A leaky hose here, a chewed up wheel there. A couple of missing screws and one of the frames is a bit out of whack. Your brick contractor has mentioned that the machine could use some help. These are just some of the reasons that you should have your Bricking Machine evaluated. 

 

Here at Bricking Solutions, we pride ourselves on fabricating the industry’s best refractory maintenance products, but, as with any piece of equipment, they need some love once in a while. For a Bricking Machine, the first time is usually about 8 years in (then about every 2 years after that). 

 

By this time, it’s gone through eight or more shutdowns and experienced its fair share of abuse. Having one of our technicians come out and give your Bricking Machine a thorough once over will assure you, your safety team, and your contractor, that the machine is in top shape and, more importantly, completely safe to use. 

 

We offer one- or two-day evaluations. 

 

With a one-day evaluation, the technician goes over your machine looking for any visible defects in the structure, as well as ensuring that all moving parts actually move as they are supposed to. Upon completion of the evaluation, the technician will discuss any defects found and the best course of action to fix them. You will also receive a detailed report and a quote for any replacement parts that are needed or recommended. 

 

With a two-day evaluation, you get everything in the one-day evaluation, but the technician installs all the replacement parts and makes sure that everything is working just as it should. 

The money spent having your machine evaluated is a small price to pay to ensure that it is ready to go for your next outage. With proper care and maintenance, the Bricking Machine that you spent tens of thousands of dollars on can easily last 15-20 years. Spending a couple of thousand dollars every few years can help you accomplish that. 

 Contact us today for your Evaluation Quote

+1-360-794-1277

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